O&M of Grain based Distillery Plants

Comprehensive operation and maintenance services for all types of distillery plants

Our Services

We take comprehensive operation & maintenance contract of grain-based distillery across the country.

At S.R. Turbo Energy, we specialize in providing comprehensive operation and maintenance services for grain-based distillery plants throughout India. Our expert team ensures optimal performance, reliability, and efficiency for your entire distillery operation.

With our specialized knowledge in grain handling, fermentation, distillation, and supporting systems, we help maximize production while ensuring compliance with all regulatory requirements.

Our Scope of Services

Comprehensive operation and maintenance services for all sections of grain-based distillery plants

Operation & Maintenance of Grain Handling & Milling Machine

Operation & Maintenance of Fermentation, Distillation & ENA Plant

Operation & Maintenance of Wet cake (DWGS) & Drying (DDGS)

Total automation system with DCS

Additional Services

Provide manpower required for normal operation and maintenance of the Grain Based Distillery Plant. Providing guidance in arranging additional resources required for major maintenance/overhaul jobs.
Provide information and reasonable technical assistance with respect to Operation and maintenance of the Grain Based Distillery Plant as necessary to aid the Owner in obtaining and maintaining required permits.
Time to time collect data for, among other things, analyzing system performance, performing preventive maintenance and verifying performance criteria. These data shall be made available to the Owner at least once in every quarter for his study and analysis of the performance of the Grain Based Distillery Plant.
Maintain appropriate operating logs, records and reports relevant to operation of the Grain Based Distillery Plant.
Perform and record periodic operational checks and tests of the Grain Based Distillery Plant as required by the operation and maintenance manual of the manufacturer.

Sections Covered Under O&M in Grain Based Distillery

Our comprehensive services cover all critical sections of grain-based distillery plants

Grain Storage

Storage Silos and transfer systems

Grain Cleaning & Milling Section

Bucket Elevator
Hopper Bin with Rotary Air Lock Valves
Vibratory Screen
De-Stoner
Magnetic Separators
Hammer Mills
Air Aspiration Systems
Storage Silos with Rotary Air Lock Valves
Weighment Tank with Load Cell Arrangement
Batch Tipping Machine
Removable Screens
Piping and Valves

Slurry Preparation & Liquefaction Section

Pre-Masher
Liquefaction Tank
Retention Vessel
Flash Tank
Recycle Stream Tank
Slurry coolers
CIP System
Piping and Valves
PLC Based Instrumentation

Saccharification and Instantaneous Fermentation Section

Fermenters
Yeast Activation System / Pre-Fermenter
Accessories
Beer Well / Wash Holding Tank
Fermenter Cooling System with PHEs
Agitators & Cleaning turbines
Piping and Valves

Multi-Pressure Distillation Section & MSDH

Distillation Columns
Molecular Sieve
Reboilers
Condensers & Coolers
PLC based Instrumentation
Piping and Valves

Decantation Section

Decanter Centrifuges
Thin Slops Tank & Transfer pumps
PLC based Instrumentation
Piping and Valves

Multi-Effect Evaporation Section

Multi-Effect Falling Film Type Evaporators
Thin Slops feed Tank with pumps
Re-circulation pumps
CIP System
PLC based Instrumentation
Piping and Valves

DWGS Dryer Section

Ribbon Mixer
Steam Tube Bundle Dryer
Cooling & Conveying System
DDGS Storage Silo
DDGS Bagging Machine
PLC based Instrumentation
Piping and Valves

Spirit Receiver and Bulk Storage Section

Daily Receiver
Bulk Alcohol Storage Tanks
Denaturation Tank
Pumps, piping and Valves

Auxiliaries: Cooling Water System & Instrument Air Compressors

Cooling Towers
Cooling water Recirculation Pumps
DG driven emergency pumping set
Piping and valves
Instrument Air Compressors & Air Drier

Electricals

D.G. Sets
PCC (Power Control Centre)
Cable from PCC to each MCC
Plant and Yard Lighting
MCC's for various section
Distribution, earthing, pits etc.

Optimize Your Distillery Operations Today

Contact us to discuss how our expertise in grain-based distillery operations can improve your plant's efficiency and productivity.